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TBolt USA New Owner Info
- Pit Bike Shipping INFO
Pit Bike Shipping INFO
- Pit Bike Set Up INFO
Pit Bike Set Up INFO
- IMPORTANT!!
Pit Bike Starting InfoIMPORTANT!!
Pit Bike Starting Info - GENERAL PIT BIKE SIZE & USAGE GUIDE
GENERAL PIT BIKE SIZE & USAGE GUIDE
- SSR Owners Manual
SSR Owners Manual
- The Model Year Myth
The Model Year Myth
- Dealer Prep that T Bolt USA does NOT Charge you
Dealer Prep that T Bolt USA does NOT Charge you
Pit Bike Wiring Info
- Basic Pit Bike Wiring
Basic Pit Bike Wiring
- Wiring With Lights
Wiring With Lights
- Japan Inner Rotor Kit
Japan Inner Rotor Kit
- China Inner Rotor Wiring
China Inner Rotor Wiring
- Lifan Outer Rotor Wiring (Daytona Style)
Lifan Outer Rotor Wiring (Daytona Style)
- 155cc or 155Z wiring
155cc or 155Z wiring
- Wires you likely wont need
Wires you likely wont need
- Testing Electrical components
Testing Electrical components
- How to Remove & Replace a Broken stator
How to Remove & Replace a Broken stator
- Pit bike engine wiring and Chassis wiring systems
Pit bike engine wiring and Chassis wiring systems
General Motorcycle Maintenance
- Drive Chain info
Drive Chain info
- Testing Wheel Bearings
Testing Wheel Bearings
- How To Bleed Brakes On Your Dirt Bike
How To Bleed Brakes On Your Dirt Bike
- Pit bike Oil level check
Pit bike Oil level check
- Pit bike Oil Change Info
Pit bike Oil Change Info
- Pit bike Oil Filter & Oil Slinger/Filter Cleaning
Pit bike Oil Filter & Oil Slinger/Filter Cleaning
- Pit bike Front Manual Clutch Adjustment
Pit bike Front Manual Clutch Adjustment
- Pit bike Semi Auto Clutch Adjustment
Pit bike Semi Auto Clutch Adjustment
Identifying Parts, Bikes, and Engines
- Pit Bike Head Comparison
Pit Bike Head Comparison
- YX 150/160, ZS 155 Head types
YX 150/160, ZS 155 Head types
- Pit Bike Cylinder sizing
Pit Bike Cylinder sizing
- KLX110 & DRZ110 YX/ZS TB Race Head & Cam Info
KLX110 & DRZ110 YX/ZS TB Race Head & Cam Info
- Pit Bike and Motorcycle CHAIN sizing
Pit Bike and Motorcycle CHAIN sizing
- Pit Bike Engine Size & 50/70 Engine Size
Pit Bike Engine Size & 50/70 Engine Size
- Exhaust Pipe Adapters
Exhaust Pipe Adapters
- Fork Measurments
Fork Measurments
- How to measure for an Air Filter
How to measure for an Air Filter
- Pit bike Piston Sizing
Pit bike Piston Sizing
- Pit Bike Kick Starter Sizes
Pit Bike Kick Starter Sizes
- Honda Z50 Identification Guide
Honda Z50 Identification Guide
- Honda CT70 Identification Guide
Honda CT70 Identification Guide
- CRF50 Honda & Pit Bike Interchangeability of Parts
CRF50 Honda & Pit Bike Interchangeability of Parts
General Motorcycle Troubleshooting
- Simple Guide to Jetting
Simple Guide to Jetting
- How to Adjust Rear Clutch Cable
& Clutch Will Not DisengageHow to Adjust Rear Clutch Cable
& Clutch Will Not Disengage - Engine and Carb quick check list
Engine and Carb quick check list
- Low compression and Smoking
Low compression and Smoking
- Getting started with a new Carb
Getting started with a new Carb
- Shift Star
Shift Star
- How to adjust Carb floats
How to adjust Carb floats
- Skyteam, Piranha Flashback 125cc emission bypass
Skyteam, Piranha Flashback 125cc emission bypass
- Flooded Engine
Flooded Engine
Pit Bike Installation Info
- How to re-install the clutch washers / Plate on a rear clutch motor & Clutch info
How to re-install the clutch washers / Plate on a rear clutch motor & Clutch info
- Top End, Valve Clearance, and Timing
Top End, Valve Clearance, and Timing
- 4 Stroke Ring stack
4 Stroke Ring stack
- Big Bore & Clutch Kit
Big Bore & Clutch Kit
- Cam Comparison
Cam Comparison
- De Comp install info
De Comp install info
- KLX 110 Manual
KLX 110 Manual
- Oil Cooler Connections IMPORTANT
Oil Cooler Connections IMPORTANT
- .Pit bike Engine Install Info Z50 XR50 CRF50 CT70 Honda & China
.Pit bike Engine Install Info Z50 XR50 CRF50 CT70 Honda & China
- Piston Ring end gap
Piston Ring end gap
- TB Oil Cooler Install Guide
TB Oil Cooler Install Guide
- TB Manual Clutch Install CRF50/70 & How to adjust front manual clutches
TB Manual Clutch Install CRF50/70 & How to adjust front manual clutches
- Engine Tear Down Instructions
Engine Tear Down Instructions
- Race Head Assembly
Race Head Assembly
- High Volume Oil Pump
High Volume Oil Pump
- 88 Kit Install
88 Kit Install
- TB Manual Clutch Install KLX (Semi & Full Manual)
TB Manual Clutch Install KLX (Semi & Full Manual)
- Stock O Rings
Stock O Rings
- Honda Z50 Suspension Set Up Info
Honda Z50 Suspension Set Up Info
How Things Work
- Engine Info for Kits
Engine Info for Kits
- Advanced Engine Build Checking Valve to Piston clearance
Advanced Engine Build Checking Valve to Piston clearance
- Understanding Cam Gear Ratios
Understanding Cam Gear Ratios
- How to measure a Bolt or Axle
How to measure a Bolt or Axle
- Oil Cooler info
Oil Cooler info
- Pit Bike OEM & After-market Performance Carbs TECH
Pit Bike OEM & After-market Performance Carbs TECH
- Cylinder Head Install info TECH
Cylinder Head Install info TECH
- Roller Rocker Head Technology (V2 Heads)
Roller Rocker Head Technology (V2 Heads)
- Google Conversions
Google Conversions
- Common 110cc Misconception
Common 110cc Misconception
- General Piston Info
General Piston Info
- Pit Bikes engines fit Honda Frames NOT Kawasaki KLX110
Pit Bikes engines fit Honda Frames NOT Kawasaki KLX110
- Cradle Frame info
Cradle Frame info
- Cable Spec Chart
Cable Spec Chart
Parts Diagrams and Breakdowns
- Shop Manuals for Honda Z50 & Other Minis
Shop Manuals for Honda Z50 & Other Minis
- Pit Bike Engine OEM Parts
Pit Bike Engine OEM Parts
- Pitster Pro / ZS 160 HO Engine breakdown
Pitster Pro / ZS 160 HO Engine breakdown
- Mikuni VM Manual
Mikuni VM Manual
- Piranha 140cc Engine Diagram (YX140, DTE140)
Piranha 140cc Engine Diagram (YX140, DTE140)
- YX 90cc Engine Diagram
YX 90cc Engine Diagram
- Piranha 150cc Engine Diagram (YX150, DTE150)
Piranha 150cc Engine Diagram (YX150, DTE150)
- YX 125cc Breakdown
YX 125cc Breakdown
- OEM Stock Parts sizes for CRF & KLX Pit bikes
OEM Stock Parts sizes for CRF & KLX Pit bikes
- TBolt USA Tech Database!
TB Manual Clutch Install KLX
KLX Manual Clutch Kit Installation Instructions
- Remove foot pegs.
- Release Brake spring, loosen rear brake adjuster.
- Remove brake lever.
- Lay bike on left side.
- Drain Engine oil.
- Remove 9 clutch cover (Philips) bolts. Remove stock clutch cover.
- Layout all TB parts per photo.
- Install oil window with WD-40.
- Install kick start seal.
- Install small o-ring on shaft located in the groove.
- Install coil spring on shaft.
- Install shaft into new cover.
- Install top hat into hole and rotate clutch cable arm until top hat locks in and arm can actuate the top hat in and out when cable arm is rotated.
- Clean gasket surface completely on engine.
- Be sure to reinstall case locating dowels into engine (2 places).
- Install new gasket (provided).
- Remove crankshaft oil seal from stock cover and reinstall into new clutch cover. Tighten screws to hold into place.
- Remove stock bearing assembly and arm from shift shaft, leaving only the ball bearing in clutch hub.
- Remove all the items in below photos.
19. This is what it should look like before you install new Trail Bikes cover.
20. Now install Trail Bikes clutch cover.
21. Install clutch cable bracket on case when installing new clutch cover.
22. Install clutch cable.
23. Install kick starter.
24. Install engine oil.
25. Adjust clutch play on new cable to 1/8� free play.
Note:Some aftermarket exhausts may obstruct the cable bracket. If this is the case with your exhaust, you can simply bend the bracket to clear the exhaust. The cable bracket can be bent back to clear pipes after it�s bolted on the engine using a deadblow hammer (be careful not to hit the case) or bend it off the engine in a vise with the same hammer. The pictures above reflect the bracket bent back slightly for that exhaust.